![]() In creating a production plan, a company looks at the big picture (the aggregate) rather than the level of the individual product or item, predicting a level of manufacturing output in accordance with predicted sales and other company goals and constraints.īecause production planning occurs at an aggregate level, creating a production plan involves grouping products into product families. Production Planning is one of the methods of two-level master scheduling used in managing the supply chain. Overview of Master Scheduling Production Planning Overview of Configure to Order, Oracle Bills of Material User's Guide You can use rough cut capacity planning to validate your master schedules for configurations, models, option classes, and options against key resource constraints, using bills of resources. ![]() Oracle MRP automatically relieves master demand schedules for configurations, models, option classes, options, and selected mandatory components as you ship sales orders for configurations. Oracle MRP automatically relieves master production schedules for options and mandatory components as you create work orders to build them. Oracle MRP automatically relieves master production schedules for configurations, models, and option classes when you create final assembly orders for configurations. You can also define a configuration as a standard item and master schedule it as you would any other standard item. You can master schedule any planned item, anywhere on your bills of material, including models, option classes, options, and mandatory components. Oracle MRP automatically consumes forecasts for configurations, models, option classes, options, and mandatory components as you place sales order demand for configurations. You can modify, re-explode, and re-consume forecasts for planning items, models, and option classes. ![]() You can associate alternate bills of material to multiple forecasts for the same item and explode the same forecast using different components, usages, and planning percents. You can explode forecasts for planning items, models, and option classes to selected components using the components, usages, and planning percents defined on your planning, model, and option class bills. You can also define a configuration as a standard item and forecast it as you would any other standard item. You can forecast any item, anywhere on your bills of material, including planning items, models, option classes, options, and mandatory components. You can define multilevel planning and model bills to represent product families and products with options, and to maintain planning percents that represent estimates of anticipated product and option mixes. Oracle MRP lets you use this approach, known as two-level master scheduling, to forecast and master schedule products and key subassemblies in configure-to-order manufacturing environments. ![]() ![]() One solution to this problem is to master schedule and build key subassemblies only, based on anticipated demand, and to assemble specific configurations only after receiving customer orders. This forces companies to start building products before customers place sales orders for specific configurations. Competitive pressures often demand that customer delivery lead times are shorter than manufacturing lead times in these environments. Many companies operate in configure-to-order manufacturing environments characterized by many different product configurations, each made from combinations of a few key subassemblies. This chapter tells you everything you need to know about creating master schedules in configure-to-order environments 13/28 Two-Level Master Scheduling Overview of Two-Level Master Scheduling ![]()
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